Introduction to Engineering and Technology

CCRI ENGR-1020

Spring 2007

 

Wind Turbine Project

 

Team Members

Victor Camaya

Oliver Libby

Brandon Ritchey

 

Starting Wind Turbine –

Windmill Kit

 

Improved Wind Turbine

 

 

Turbine Construction Details

Turbine Costs

Turbine Test Procedures

Turbine Open Circuit Voltage Test Results

Turbine Power Curve

Conclusions

 

 

 

Turbine Construction Details

 

Detail description

 

Detail Photo

The wind turbine blades were first constructed.  They are each 16 inches long, they are mounting to a ½ inch circular piece of plywood.  We went with a 3 blade design to increase efficiency while still being able to balance them.

      

The material that was used to brace the coils is made of 3 mm plywood with an outside diameter of 4.25". It’s made of two circular forms and glued it together with two rectangular plywoods (length 1.5 inches). All the coils are secured with glue on each corner of slotted plywood stator.

        

The turbine rotor is on a brass rod that is 10.5 inches long.  The magnets are mounted with glue to a piece of pine cut in the shape of an octagon.  A diameter of 2 ¾ inches was selected to minimize the space between the magnets and coils.  The blades are screwed on to the shaft to turn the magnets.

               

Two 4 inch diameter PVC end caps were selected to enclose the magnets and coil.  This was selected to create a water resistant case for the magnets and coils.  We wanted it to be water tight in order to allow the turbine to be use outdoors.

 All three of these pieces were combined to make the turbine. 

The yaw was constructed for outdoor use.  It is use to keep the turbine in the direction of wind. It is 18 inches long.

Also, braces were added to the base of the yaw to aid in attaching the turbine to the base.

 

A lazy susan bearing was used to connect the turbine to the base.  This was design to allow the turbine spin freely in the wind. The bearing has a 4 inch diameter.

Last the turbine was connected to a base.  The base was 36 inches tall.  It was connected to a piece of plywood with L shape steel braces.  The plywood was 30” by 25”.

 

 

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Turbine Costs

 

HORIZONTAL AXIS WIND TURBINE GENERATOR

 

BILL OF MATERIALS

 

DESCRIPTION

QUANTITY

PRICE PER QUANTITY

TOTAL COST

PVC END CAP 4 INCHES DIAMETER

2 EA

$                 6.76

$      13.52

 CERAMIC MAGNETS

8 EA

$                 2.27

$      22.00

MAGNET WIRE 20 AWG

½ SPOOL

$               15.00

$      15.00

PRECISION BEARING

2 EA

$               12.50

$      25.00

PVC TUBING 7/8”

2 EA

$                0 .19

$        0.38

BRASS ROD

1 EA

$                2.79

$        2.79

POPLAR WOOD ¼” x 2” x 4”

3 EA

$                1.25

$        3.75

PINE WOOD ¾” x 4” x 4” 

1 EA

$                1.00

$        1.00

3 MM BIRCH PLYWOOD

3 EA

$                1.49

$        4.47

HEX NUTS

10 EA

$                0.35  

$        3.50

4-1/8 X 7 SS HOSE CLAMP

1 EA

$                2.06

$        2.06

ELECTRICA L TAPE

1 ROLL

$                1.25

$        1.25

WOOD GLUE

1 TUBE

$                2.45

$        2.45

4”LAZY SUSAN TURN TABLE

1 EA

$                3.14

$        3.14

WOOD SCREWS

4 PK

$                0.98

$        3.92

RUBBER CEMENT

1 CAN

$                4.59

$        4.59

WOOD PUTTY

1 TUBE

$                1.97

$        1.97

¾” x ¾” x 2” PINE WOOD

1 EA

$                1.15

$        1.15

2” x 4” x 4”PINE WOOD

2 EA

$                4.00

$        8.00

¾” x 16” x 24” PARTICLE BOARD

1 EA

$                5.00

$        5.00

 

 

TOTAL

$   124.94

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Turbine Test Procedures

 

We positioned the turbine on the floor 2 feet away from a fan that was control by a rheostat that allowed us to vary the wind speed.  We used a hand-held anemometer to measure the speed of the wind.  First, we found the cut in speed for the turbine.  Next, we look at the voltage and frequency that the turbine was producing at the cut in speed.  After that, we connected the load resistor first the 200 ohms then we took the frequency and voltage.  After that, we connected the 100 ohms resistor and took the frequency and voltage.  We the repeated this produced increasing the wind speed 1 mph until we reached the max out put for the fan which was 14.9 mph. 

 

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Turbine Open Circuit Voltage Test Results

 

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Turbine Power Curve

 

 

 

 

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Conclusions

 Although the total power was not great, I was happy with the turbine capabilities to carry a load.  The power produced by the turbine fell into predictable measurement calculated out before hand.  Considering the amount of time and money spent in producing the turbine, this design was far from practical use.  More time and money must be spent on the magnets, coils and increasing the size of the turbine.  This would lead to a better total power result.

 

 

 

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Member-1

 

Victor Camaya

 

2 Taylor Court

Middletown, RI 02842

 

401-619-1972

401-841-4030

 

victorcamaya@cox.net

victor.m.camaya@navy.mil

 

 

 

792 kb

 

 

Objective                                 

Use professional imagination, judgment, integrity, and intellectual discipline in the application of science, technology, mathematics, and practical experience to design, produce, invent and operate useful objects to provide solutions to human problems and improve the quality of life.

 

Education

 

Tabaco National HS – Technical Prep.

Central Colleges of the Philippines – BS Electronics and Communications Engineering

 

Awards received

None

 

Interests and activities

Technical reading, solar power energy, boating, boat building, consumer electronics repair

 

Languages

English, Filipino

 

Work experience

 

United States Navy – Chief Electrician’s Mate

United States Navy - Instructor

Best Buy, Incorporated – Audio Video Technician

Saipan Cable TV – Broadcast Technician/Bench Technician

Tropic Isles Cable TV – Cable TV Installer

Telmarc Corporation – Service Engineer

Central College of Philippines – Instructor

 

 

Volunteer experience

Saturday Scholars, City of Chicago,  Reading Mentor

 

Hobbies

Biking, sailing, woodworking, electronics

 

Community activities

Rhode Island Special Olympics Sailing Regatta Volunteer

 

 

Professional memberships

None

 

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Member-2

 

OLIVER LIBBY

 

 

 

28 Roger Williams Ave.

Rumford, RI 02916

 

1-401-952-4897

 

ohlibby1@ccri.edu

 

 

 

 

 

 

]

 

 

 

Objective

Civil Engineer

Education

 

St. George’ s School

Eckerd College

Community College of Rhode Island

Awards received

Dean’s List

Interests and activities

Computer Technology

Languages

English

Work experience

 

Loews Hotels- Costumer service

Feeney Corporation- Layout

 

Volunteer experience

City Year

Hobbies

 

 

Scuba Diving, Distance Running 

Community Activities

PADI diving Society

Rhode Island Diving Society

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Member-3

 

Brandon Ritchey

 

 

 

832 Main Rd.

(401)-624-6904

(401)-480-1657

 

bjritchey@ccri.edu

 

 

 

 

 

 

 

Objective

Graduate college, possibly become electrical engineer

Education

 

Graduate of Tiverton High School

Currently Attending CCRI

Awards received

Eagle Scout rank in BSA

Interests and activities

Camping, video games, making electronics from kits or from scratch, roller coasters

Languages

English

Work experience

 

5 years with paper route, currently at McDonalds since March

 

 

 

Volunteer experience

N/A

Professional memberships

N/A

Accreditations and licenses

N/A

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