Introduction to Engineering and Technology

CCRI ENGR-1020

Spring 2007

 

Wind Turbine Project

 

Team Members

Vincent Tripodi

Salvatore Giorno

Dawn Ramieri

 

Starting Wind Turbine

Windmill Kit

Improved Wind Turbine

 

 

Turbine Construction Details

Turbine Costs

Turbine Test Procedures

Turbine Open Circuit Voltage Test Results

Turbine Power Curve

Conclusions

 

 

Turbine Construction Details

 

Detail description

 

Detail Photo

Our first model turbine was the Picoturbine, and looked just like everyone else’s…

 

 

Our improved design was noted as the top performer producing a total of 44 Volts of AC current.  Shown here are 2 of the 8 coils used in the design.  They are mounted with zip-ties to a rotating disk (rotor), and wired to 2 brass bands shown below.  (This is called a commutator.)  The disk rotates between two stationary plates each with six magnets, which alternate poles.  The magnets are placed with opposite poles across from each other to allow the coils to cut the magnetic lines of flux at a more perpendicular angle. 

Software: Microsoft Office

 

 

The commutator is made from brass bands that are glued in place with a screw where the ends overlap. They are fixed to a piece of a wooden dowel about 1 ¼ inches in diameter.  The dowel and rotor are mounted with setscrews onto a 5/8 inch diameter aluminum shaft that is held in place by stationary supports with ball bearings to allow for rotation.  The electricity created travels through pieces of spring steel mounted onto the base.

 

 

At the end of our shaft is our propeller, which is also made of aluminum.  The blades are wide towards the center and narrower at the tip to allow for maximum efficiency.  They also curve sharply at the ends to reduce cut in speed.

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Turbine Costs

 

Although there were expenses lost due to a revision of our design, the cost of the turbine was low.

PICO-Turbine Starter Kits –x2                                     $35.00

House Fan                         -x1                                      $14.00

Aluminum Shaft                 -x1                                      $ 1. 47

Working with a team of qualified, friendly people…           …priceless.

Total:                                                                $85.47

 

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Turbine Test Procedures

 

To test the turbine, we placed it in front of a high-powered fan approximately 2 feet away.  The fan was controlled by a rheostat that allowed us to increase and decrease wind speeds as necessary.  We tested at speeds ranging from 1-16 miles per hour with 3 different load resistances.  The first resistance was zero, the second was 100 ohms, and the final load resistance was 200 ohms.  We recorded RPM, frequency, and voltage output for each resistance and used the information gathered for our graph of the turbine’s power curve.

 

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Turbine Open Circuit Voltage Test Results

 

Improved Turbine Test Results

 

 

 

 

 

 

 

 

 

 

 

Open Resistance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wind Speed

Tach (RPM)

Voltage (v)

Freq.  (Hz)

 

Cut-In

6.7

261

15.28

12.87

 

 

7.6

334

18.54

15.69

 

 

9.4

393

21.15

17.8

 

 

10.3

418

24.31

20.77

 

 

11.1

431

25.62

21.8

 

 

12.4

459

27.29

23.17

 

 

13

585

34.4

29.25

 

 

14.3

606

34.4

29.35

 

 

15.6

724

42.94

37.28

 

 

 

 

 

 

 

Ohm Resistance =

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wind Speed

Tach (RPM)

Voltage (v)

Freq.  (Hz)

Total Power

 

6.7

0

0

0

0

 

7.6

49

1.46

2.52

0.018

 

9.4

55

1.55

2.7

0.020

 

10.3

88

2.96

8.33

0.072

 

11.1

142

5.59

2.63

0.258

 

12.4

190

7.32

3.57

0.442

 

13

365

13.15

6.15

1.426

 

14.3

397

14.01

6.61

1.618

 

15.6

496

17.33

11.03

2.476

 

 

 

 

 

 

Ohm Resistance =

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wind Speed

Tach (RPM)

Voltage (v)

Freq.  (Hz)

Total Power

 

6.7

0

0

0

0

 

7.6

57

0.7707

0

0.014

 

9.4

30

0.6025

0

0.008

 

10.3

59

1.596

11.96

0.059

 

11.1

90

2.19

19.64

0.110

 

12.4

100

2.29

11.92

0.120

 

13

247

6.02

3.8

0.833

 

14.3

285

7.59

7.17

1.324

 

15.6

360

9.295

5.91

1.985

 

 

 

 

 

 

RG =

129.76

 

 

 

 

 

PT= (VL2/RL)(1+RG/RL)

 

 

 

 

 

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Turbine Power Curve

 

Power Curve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N - number of loops of wire

 

 

2190

 

Equations

 

 

A - area enclosed by loop (m2)

 

 

0.001764

 

1

Z=TRPM/60

 

P - number of magnetic poles

 

 

6