Introduction to Engineering and Technology

CCRI ENGR-1020-003

Spring 2007

 

Wind Turbine Project Ð Loco Turbine

 

Team Members

Gabe Alvarez

Harout Khatchadourian

Jason LaBree

Thomas Olivier

 

Starting Wind Turbine

 

 

Improved Wind Turbine

 

 

Turbine Construction Details

Turbine Costs

Material and Design Thoughts  

Turbine Test Procedures

Turbine Open Circuit Voltage Test Results

Turbine Improvements

Turbine Power Curve

Conclusions

 

 

 

Turbine Construction Details

 

Detail Description                                                                  Detail Photo

 

Original Turbine Design

 

 

 

 

 

 

 

 

 

 

 

 

 

Phase 1 video of horizontal Wind Turbine

 

 

 

 

 

 

 

 

 

 

Plastic 10 inch propeller used in final design

 

 

 

Plastic turbulence inhibitor with ball bearing insert

 

 

 

Aluminum shaft for magnet mount discs

 

 

 

Plastic magnet mount disc with 47lbs pull force magnets mounted

 

 

 

Assembly of coils onto plastic housing

 

 

 

Close up of coil connection

 

 

 

Ball bearing insert in plastic coil assembly housing

 

 

 

Speaker terminal connection for reading output

 

 

 

Magnet mount disc inserts and shaft collar holders

 

 

 

Final coil assembly in housing

 

 

 

Final coil and magnet assembly in housing

 

 

 

Base mount to housing

 

 

 

 

Turbine Costs

 

Original Two Kits - $80

8 Magnets - $40

1 Propeller - $5

PVC (4Ó dia. x 2Õ long) - $8

Funnel - $1

Wire Clips - $2

Sheet of plexi glass (17Ó x 24Ó x .22Ó) - $17

Sheet of plastic (24Ó x 24Ó x .50Ó) - $20

4 Ball Bearings - $8

6 Shaft Collars - $6

Speaker Terminals - $2

Wooden Base (scrap) - $0

Total - $190

 

Material and Design Thoughts  

 

All materials used in our turbine assembly were made from stainless steel, aluminum, plastic and wood.  These materials were selected specifically to minimize weight and size, to maximize voltage output.  The shaft was secured using plastic ball bearings with glass balls (non-magnetic objects), which showed the biggest improvement in the design of the wind turbine because the shaft speed increasing tremendously and the stability stiffening.  We also wired the coils in a series to increase voltage output, and used speaker terminals to connect each coil with one another, for ease of replacement.

          The whole assembly was manufactured so that each component could be replaced without major disassembly of the whole turbine.  The housing was screwed in place so that the top half could be lifted or removed to do any electrical or mechanical work to the interior of the turbine.  One improvement we would have liked to add was a braking system, because of the high rpm the turbine shaft was spinning.

 

Turbine Test Procedures

 

  1. Measure the generator resistance with the digital Voltmeter (DVM)
  2. Place a small piece of reflective tape to a dark surface of the turbine.
  3. Connect the DVM to the turbine output leads.
  4. Connect one side of the resistor load to the DVM common (black).
  5. Start the fan and adjust the speed and position for the minimum turbine output (must have AC signal).
  6. Record the minimum and maximum wind speed.
  7. Record the average RPM, DVM voltage and DVM frequency for each load condition.
  8. In crease the wind speed for the next target speed that is obtained.
  9. Repeat the procedure until the maximum wind speed is obtained.
  10. Turn in the Team data sheet to the instructor for grading.

 

Turbine Open Circuit Voltage Test Results

 

 

 

 

Turbine Improvements

 

 

Turbine Power Curve

 

 

Conclusions

         

As a group we worked together to construct one of the best turbines. Producing a maximum of 30 volts, smashing the previous record by more than half. This turbine was designed to be high performing and easily operated on. Which makes it a breeze to fix any potential problems or for future modifications and improvements. During the course of this project we learned that you have to always test the little things first. When we were trying to find out why one of our original turbines wasnÕt working we over looked the fact that the magnets might have been placed on the wrong sides, thus causing no light because all the polls were facing the same direction. After that we made sure we never over looked anything during the fabrication of the new turbine. We also learned how much attaching a load acted as a breaking mechanism to slow the propeller down. In conclusion, we pulled together as a team and raised the bar much higher by created one of the best turbines CCRI has ever seen.

 

 

 

Gabe Alvarez

Gabriel I Alvarez

 

 

 

85 pond st.

West Warwick

RI 02893

401-822-9392

 

 

Gialvarez@ccri.edu

 

 

 

Objective

To obtain a degree in mechanical engineering

Education

 

West Warwick High School

University of Mexico

Tollgate career center

Awards received

None

Interests and activities

Play soccer, read, and fix automobiles

Languages

Spanish, English, understand Portuguese

Work experience

Worked 5 years in the construction field supervising the making of concrete bridges, parking,  garages,  slabs,

Volunteer experience

None

Professional memberships

 

Accreditations and licenses

Certificate for the pre-cast concrete institute, drafting certificate

 

 

Harout Khatchadourian

Harout Khatchadourian

 

 

 

16 Kiki Circle

Cranston, RI, 02921

401-258-5446 [Cell]

401-392-1900 [Work]

 

h_khatcahdourian@hotmail.com

 

 

 

Objective

A profession as a mechanical engineer in the fluid film bearings and rotating machinery industry, designing engineering software for testing and analysis

Education

Cranston High School West Ð High School Diploma

Cranston High School West Ð Cranston Career and Technical Center

Rhode Island College Ð BA in Computer Science Minor in Mathematics

Interests and activities

Basketball, soccer, computers, collect vinyl records,  design & build test rigÕs for the turbo machinery technology

Languages

English and Armenian

Work experience

KMC Inc. Ð Designer, Associate Engineer & IT

Parkside Steak & Wings Ð Part Business Owner

Mobile PC Services Ð Business Owner

Mobile DJ

Volunteer experience

Homenetmen Boy Scouts Troop 51

 

 

Jason LaBree

Jason LaBree

 

 

 75 Scenic Drive

Warwick RI

02886

jrlabree@ccri.edu

 

 

 

 

Objective

To become a proficient engineer with both electrical and mechanical devices.

Education

North Smithfield HS grad 2005

Associates in Mechanical Engineering from New England Tech grad 2007

Two day course in ÒElectricity for the none ElectricianÓ

Interests and activities

Target shooting, firearms, automobiles and fishing.

Languages

English

Work experience

Part time at Mini-Systems Inc. as LASER operator and saw area process engineer.

 

 

Thomas Olivier

Thomas A. Olivier

 

 

 

 

 

 

 

Objective

To secure a position in which I will be able to utilize my current skills and expend my knowledge.

Education

September 2005 - Present

Community College of Rhode Island,   Warwick, RI

Computer and Networking Technology

 

September 2001 - June 2005

South Kingstown High School,   South Kingstown, RI

General Studies

Awards received

Self Advocacy Award

Interests and activities

Guitar, Cooking, Surfing, Philosophy

Languages

English

Work experience

June 2006 Ð Present

Restaurant Data Concept Inc. (POSitouch),   Warwick, RI

Internship

Currently working as a computer hardware technician, 3rd level help desk support, onsite insulations of POS systems, system staging, shipping and receiving, quality assurance, and testing of prototype systems.

 

June 2002 Ð December 2007

Caylilys Bistro,   South Kingstown, RI

Dishwasher, Prep Cook

Washed restaurant dishes including pots and pans, cleaning kitchen, food    preparation. Presently preparing food, making salads and deserts.    

 

May 2005 Ð September 2005

Aunt CarrieÕs Seafood Restaurant,   Narragansett, RI

Kitchen Help

Prepared all grill orders for restaurant and take-out, preparation of chowder, dishwasher when needed, responsible for training all new dishwashers.

                            

June 2001 Ð September 2001

Kingston Pizza,   Kingston, RI

Prep Cook

Prepared dough, made sauce, kept restaurant clean for customers, cleaned kitchen.

Volunteer experience

June 1993- Present

House of Hope Community Development Corp.,   Warwick, RI

Stocked/organized food pantry, distributed food to homeless clients, responsible for maintenance of resident garden, cut lawn, received donations, maintained and cleaned computers (updates, cleaned hard drives), installed software as needed

Accreditations and licenses

CompTia A+