Introduction to Engineering and Technology

CCRI ENGR-1020

Fall 2007

 

Wind Turbine Project

 

TEAM 4

Collin McMaster

Justin Lambert

Nathan Cole

Steve Ackerman

 

Starting Wind Turbine

 

IMG_0751

 

Improved Wind Turbine

images[3]

 

Turbine Construction Details

Turbine Costs

Turbine Test Procedures

Turbine Open Circuit Voltage Test Results

Turbine Power Curve

Conclusions

 

 

 

Turbine Construction Details

 

Detail description

 

Detail Photo

Our Group constructed and successfully tested the Picoturbine in its original conception, achieving the highest power output of any of the class groups. Our group decided to use the same design with some upgraded parts and double the number of magnets and coils.

 

IMG_0751

We first cut and grinded the parts for the fins. The fins, along with the top and bottom supports, were made out of sheet metal which we customized to the correct shape and size that we needed.

1202071329a

These pieces were then welded together. We felt that the weld would be a better solution than a glue or other bonding material because it would cause the pieces to act as one.

1202071454a

Here is a picture of the weld that we that connected the base and the fins at the bottom of the design.

http://mail.google.com/mail/?attid=0.8&disp=emb&view=att&th=116d58278b8ab550

We used a router to cut a “trench” into the base board. We did this because we felt this would allow us to get the fins closest to the magnets on the bottom of the base which supports the fins. We placed a very thin layer of plexiglass over the coils to reduce risk of contact with the magnets and coils.

http://mail.google.com/mail/?attid=0.6&disp=emb&view=att&th=116d58278b8ab550

This is a picture of the final project. The non-spinning all-thread is visible and the conduit, with bearings at the top and bottom, is what the fins are welded to in the middle.

http://mail.google.com/mail/?attid=0.2&disp=emb&view=att&th=116d58278b8ab550

 

Turbine Costs

                             2 Picoturbine kits            $8000

                             1 Tube of Loctite            $700

                             1 Gorilla Glue                  $1000

                             1 Voltmeter                     $1000

                             8 Wire coils                    $1100

                             1 Hot Glue Gun               $200

                             1 Bag of Glue Sticks       $2.00

8 Wire coils (improved)   $1600

                   TOTAL       $138.00                                                        

 

 

Turbine Test Procedures

 

The improved turbine was placed approximately 12 inches away from a stand-up fan controlled by a rheostat which allowed us to vary the speed according to what we needed. We used a hand-held digital anemometer to gauge the wind speed at its point of impact with the turbine. Testing was done at various wind speeds first with no load. We then, without adjusting the wind speed, added a 100 ohm load, and then a 200 ohm load. The internal resistance of our turbine was measured at slightly over 50 ohms

 

Turbine Open Circuit Voltage Test Results

 

 

 

Turbine Power Curve

 

Picoturbine

Improved Turbine

 

 

 

 

RPM

VL

 

RPM

VL

 

 

 

 

 

100

0.462

 

49

0.5220

 

 

 

 

 

121

0.558

 

63

0.5960

 

 

 

 

 

180

0.831

 

69

0.7125

 

 

 

 

 

239

1.103

 

75

0.9860

 

 

 

 

 

296

1.366

 

104

1.2942

 

 

 

 

 

369

1.703

 

105

1.5426

 

 

 

 

 

420

1.938

 

123

1.9979

 

 

 

 

 

480

2.215

 

132

2.2875

 

 

 

 

 

530

2.446

 

148

2.6251

 

 

 

 

 

612

2.825

 

165